Practical training • ISO 12100 • machine example
Machine risk assessment training
from machinery limits to residual risk
Your team works through the ISO 12100 process using a machine example—not just presentation slides. Participants learn to identify hazard scenarios, record clear justifications and connect risk reduction measures with the evidence needed to support them. Every participant receives a named certificate of completion.
A sound risk assessment needs one shared language across machine design, automation, health and safety, and compliance.
Definitions alone will not fix the problem when each person describes a hazard, hazardous event, protective measure or residual risk differently. The team needs to work through the same decisions it will face on a real machinery project.
We build the workshop around an agreed example. We show the team how to define the limits of the machinery, develop hazard scenarios, estimate and evaluate risk, plan risk reduction in line with the hierarchy of protective measures, and document the basis for each decision.
The training strengthens team capability, but it does not replace a complete risk assessment for a specific machine, technical validation or the manufacturer’s responsibility. Every participant receives a named certificate of completion confirming the programme covered. It is not a professional qualification, formal certification of competence or machine certification.
A workshop shaped around your team’s roles and real engineering questions
One shared language
machine design, automation, health and safety, and compliance use the same concepts
A real machine example
exercises are based on an agreed case
ISO 12100 logic
from machinery limits through risk reduction to residual risk
Practical takeaways
a checklist, conclusions and questions for future assessments
What participants and the organisation gain
A structured risk assessment process
A clear link between machinery limits, hazards, scenarios, risk estimation, risk reduction and residual risk.
Exercises based on a machine example
Practical questions and decisions built around a case agreed before the training.
How to select protective measures
A practical review of the three-step risk reduction strategy and how to document the solutions selected.
Examples of clear documentation
How to record scenarios, justifications and open questions so the next person can understand and challenge the assessment.
Post-training checklist
A list of points to verify when starting, reviewing and closing the next risk assessment.
Named certificate of completion
Every participant receives a certificate stating the training title and programme scope.
How we prepare and deliver the training
1
Objectives and participants
We establish the participants’ roles, experience levels, machine types and the questions the training needs to resolve.
2
Case preparation
We select a machine example and supporting materials that turn the methodology into situations the participants recognise.
3
Workshop and exercises
We work through each stage of the assessment, build scenarios together and examine the basis for the decisions made.
Review and next steps
We organise the outstanding questions, provide the materials and named certificates of completion, and identify areas that need further work within the organisation.
Training scope and limits of responsibility
We confirm the programme, example, participants and expected outcomes before the training date.
What the service includes
What the service does not include
Technical programme
ISO 12100 logic, machinery limits, scenarios, risk estimation and evaluation, risk reduction, and residual risk.
A complete course on every Type-B and Type-C standard, legal advice or reproduction of copyright-protected standards content.
Workshop example
Exercises using an agreed machine or a prepared case similar to the participants’ projects.
A complete, approved risk assessment for a selected machine or ready-to-use CE marking documentation.
Engineering decisions
Learning how to ask the right questions, compare options and document the basis for the selected solution.
Designing safeguards or approving design solutions on the manufacturer’s behalf.
Validation and calculations
Identifying where testing, measurement, validation or safety function analysis may be required.
Measurements, laboratory testing, ISO 13849 validation or PL calculations unless covered by a separate scope.
Training outcome
Knowledge, exercises, materials, a checklist, a summary of questions and a named certificate of completion for every participant.
Professional qualifications, formal certification of competence, machine certification or a guarantee of conformity.
Frequently asked questions about ISO 12100 training
Who is the machine risk assessment training for?
It is designed for machine designers, automation engineers, safety engineers, health and safety professionals, quality and compliance teams, and anyone preparing machinery technical documentation. We tailor the programme to the group’s roles and experience.
Do participants need prior knowledge of ISO 12100?
No common starting level is required. Before the training, we establish the group’s experience and balance the fundamentals, practical exercises and real-world questions accordingly.
Can we use our own machine during the workshop?
Yes, provided we receive enough information in advance and agree which material may be used during the workshop. The example is there to teach the method—not to approve a complete risk assessment.
Is the training available remotely and in person?
Yes. The delivery format depends on the number of participants, the exercises involved and whether access to the machine is needed. We confirm the arrangements, tools and technical requirements in the proposal.
Does the training include using Safety Software?
We can demonstrate how the stages discussed are completed in Safety Software and run exercises in the system. We agree access, the training environment and any required licence before the training.
Do participants receive a certificate?
Yes. Every participant receives a named certificate of completion stating the training title and programme scope. It confirms completion of the training but is not a professional qualification, formal certification of competence or machine certification.
Does the programme include PL calculations to ISO 13849?
We explain where safety function analysis connects with risk assessment. Detailed design, PL calculations and ISO 13849 validation require a separate training programme or consultancy scope.
How are the duration and number of participants determined?
We set them according to the objective, the group’s experience, the number of exercises and the complexity of the example. After a short discussion, we propose a programme option, schedule and delivery arrangements.
Take your team through risk assessment using a machine they know.
We will establish the participants’ roles, experience level, machine type and the questions the workshop needs to answer in practical terms.
Discuss your training requirementsBefore the training, we confirm the programme, example, input materials and the boundaries of the workshop activities.
From the knowledge base
Practical articles on risk assessment, requirements and documentation — useful context for your team.